ZHV2.0 Automatic micro vickers hardness tester
Automatic testing process, desktop digital display vickers hardness tester
Feature:
This instrument is widely used in such fields as metallurgy, electro-mechanics and mould, etc. It can analyze and measure the hardness value of specimen or surface hardened layers, hence it is an absolutely indipensable instrument for analysis and test in the field of mechanics machining or measurement of high precision parts. By means of RS232 interface to connect with computer, move X axis and Y axis with different step length selected, the instrument is specially fit to measure the hardness value of carburized layer of specimen or the depth of hardeded layer. Applying with different loads, different kinds of specimens can be tested. And it can form and store the graph-text reports. It is simple to operate and easy to use for clients.
This software can control such operations of hardness tester as: rotation of motorized turret, light luminosity, dwell time, movement of loading table, application of loading and automatic focusing, etc, it can enable the PC computer to control the hardness tester with command as well. At the same time, the hardness tester can feedback the information of command executed. It enables all the connecting units to communicate with each other. With friendly user interface, humanization, stability, reliability and very high precision position of mechanics, this software will completely meet the needs of test requirements.
This instrument can not only test single-point of Vickers hardness indentation, but also can test continuous multi-point of Vickers hardness indentations after automatically loadings. And it can make out the curve of hardness distribution as well. Accordingly to this curve, the accordance depth of hardened layer can be calculated out. All the measuring data, calculating results and indentation images may form graph-text reports which can be printed out or stored.
Software configurable: According to user's requirements, iVision-HV can be configured as the base version (with camera only), the turret control version that commands the Vickers hardness test machine, the semi-automatic version with the motorized XY sample stage, and the full-automatic version that controls the Z-axis motor
OS supported: Windows XP, Windows Vista, Windows 7 and 8 32 and 64 bits
Fully automatic in test and measurement: With a single button click, system automatically moves to test points by predefined test pattern and path, tests, auto-focuses, and automatically measures
Automatic sample contour scan: With XY sample stage system can automatically scan the sample contour for specialized tests that requires locating test points relative to sample contour
Manual correction: Test result can be manually corrected with a simple mouse drag move
Hardness vs. depth curve: Automatically plots the hardness depth profile and calculates the Case Hardness Depth
Statistics: Automatically calaulates the average hardness and its standard deviation
Data archiving: Test results including measurement data and measurement images can be saved in a file
Reporting: Test results including measurement data, indentation images, and hardness curve can be outputed to Word or Excel document. User can customize the report template.
Other functions: Inherits all the functions of iVision-PM Geometry Measurement Software.
Test force(gf)
10, 25, 50, 100, 200, 300, 500, 1000
Carriage application method
automatic loading, dwelling and unloading
Dwell time
0~60s(5 seconds as a unit)
Lens magnification
10×(Observation),40×
Measuring eyepiece
10×
Total magnification
100×,400×
Lens and indenter switch
With Motorized Turret
Min. measuring resolution rate
0.0625μm
Dimension of the XY table
100×100×50mm
Movement field
50×50mm
Min. reading of movement
0.01μm
Repeating position accuracy
0.3μm
Image definition
automatic focusing
Testing range
5HV~3000HV
Distance between indenter center to outer wall
98mm
Max. height of specimen
100mm
Executive standard
GB/T4340 China Standard
ASTME384 America Standard
Dimension
480×305×545mm
Net weight
46kg
Power source
220VAC,50HZ
Micro/Vickers Hardness (HV) Test Results
Submitter |
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Date Submitted |
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Part Name |
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Part # |
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# of Samples |
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Sample Descri. |
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Qual. UL |
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Qual. LL |
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Machine ID |
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Meas. Standard |
GB/T231.1-2002 |
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Sample Cyl./Sph. Diam.(mm) |
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Force(g) |
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Test Results |
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Depth |
Y |
D1 |
D2 |
Hard. |
Conver. |
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Depth |
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D1 |
D2 |
Hard. |
Conver. |
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µm |
µm |
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µm |
HV |
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µm |
µm |
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HV |
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Case Hardness(HV) |
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Case Depth(µm) |
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Indent Images |
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Hard. Curve |
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Statistics |
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Maximum |
PASS |
Minimum |
PASS |
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Average |
PASS |
Std. Dev. |
PASS |
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Cp |
PASS |
Cpk |
PASS |
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Operator |
Test Date |
Auditor |
Audit date |
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